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Created with Pixso. KOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0X

KOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0X

ब्रांड नाम: KOGANEI
मॉडल संख्या: AME05-E2-PSL-27W
विस्तृत जानकारी
उत्पत्ति के प्लेस:
चीन और जापान
प्रोडक्ट का नाम:
श्रीमती वैक्यूम इजेक्टर सोलेनॉइड वाल्व असेंबली
ब्रांड:
कोगनेई
निर्माता मॉडल:
AME05-E2-PSL-27W
उपकरण भाग संख्या:
केजीएस-एम7171-ए0एक्स
संदर्भ संख्या:
949839601089
वैकल्पिक संदर्भ:
9498 396 01089
लागू उपकरण:
संगत YG100 SMT प्लेसमेंट मशीन
उपश्रेणी:
वायवीय वाल्व और वैक्यूम इजेक्टर
मुख्य समारोह:
नोजल वैक्यूम उत्पन्न और नियंत्रित करता है
द्वितीयक कार्य:
नियंत्रित घटक रिलीज़ का समर्थन करता है
प्रचालन सिद्धांत:
संपीड़ित-वायु वैक्यूम उत्पादन
कामकाजी माध्यम:
स्वच्छ, सूखी, फ़िल्टर की गई संपीड़ित हवा
स्थापना स्थान:
श्रीमती मशीन वायवीय सर्किट
प्रमुखता देना:

Vacuum ejector solenoid valve for YG100

,

SMT placement machine solenoid valve assembly

,

KGS-M7171-A0X vacuum ejector valve

उत्पाद वर्णन
KOGANEI AME05-E2-PSL-27W YG100 Vacuum Ejector KGS-M7171-A0X 949839601089
KOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0XKOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0XKOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0X

The KOGANEI AME05-E2-PSL-27W vacuum ejector, referenced by equipment part number KGS-M7171-A0X and cross-reference number 949839601089, is a compact pneumatic control component used in compatible YG100 SMT placement equipment. It converts compressed air into vacuum for nozzle pickup and supports controlled vacuum release when electronic components are placed onto the PCB.

Reliable vacuum performance is essential for accurate component handling. An unstable ejector may cause pickup alarms, dropped components, delayed release, missing parts, or repeated production interruptions. This replacement component is suitable for routine maintenance, pneumatic-system repair, preventive replacement, and emergency spare-parts inventory.

For accurate selection, buyers should compare the complete manufacturer model, machine part number, connector, wiring direction, pneumatic-port arrangement, mounting structure, and installed-part photographs before ordering. Exact electrical and pneumatic specifications should be confirmed from the original label or technical drawing.

Product Identification
Identification Item Product Information
Brand KOGANEI
Product Type Vacuum Ejector and Solenoid Valve Assembly
Manufacturer Model AME05-E2-PSL-27W
Equipment Part Number KGS-M7171-A0X
Cross-Reference Number 949839601089
Alternative Number Format 9498 396 01089
Primary Machine Reference YG100 SMT Placement Machine
System Pneumatic Vacuum Control System
Main Function Nozzle Vacuum Generation and Release Control
Product Category SMT Spare Parts / Cylinder and Valve Parts
Typical Use Component Pickup, Transfer, and Placement
Installation Requirement Model and Configuration Confirmation Required

Cause
Why Vacuum-Control Problems Occur

SMT placement equipment depends on stable suction to pick electronic components from feeders, trays, or tubes. The component must remain securely attached to the nozzle during head movement and then release immediately at the programmed placement position.

The following conditions may reduce vacuum performance:

Contaminated Compressed Air

Oil, moisture, dust, and other particles may enter the pneumatic circuit. Contamination can restrict internal air passages, interfere with valve movement, or reduce vacuum-generation efficiency.

Blocked Vacuum Filter

A clogged filter restricts airflow between the ejector and the placement nozzle. The machine may show weak suction even when the electrical control signal is operating normally.

Aged Solenoid Valve

After extended operation, a solenoid may respond slowly or intermittently. This may delay vacuum generation, interrupt suction during movement, or prevent prompt component release.

Damaged Pneumatic Tubing

Cracked hoses, loose fittings, deteriorated seals, and incorrect tubing installation can create air leakage. Even a small leak may affect the vacuum level available at the nozzle.

Incorrect Supply Pressure

Insufficient or unstable compressed-air pressure may reduce suction performance. Air pressure should be checked according to the machine maintenance documentation before replacing components.

Electrical Connection Failure

Loose terminals, damaged wiring, oxidized contacts, or an incompatible connector may prevent the valve from receiving a stable control signal.

Vacuum-Break Malfunction

A placement nozzle must release the component after positioning. A problem in the vacuum-breaking circuit may cause components to remain attached to the nozzle, shift after placement, or create repeated placement alarms.

Common Failure Symptoms
Machine Symptom Possible Cause
Frequent pickup alarms Weak vacuum, blocked filter, leakage, or slow valve response
Components drop during head movement Insufficient suction or unstable air supply
Components remain on the nozzle Vacuum-break circuit not operating correctly
Delayed component release Slow solenoid response or restricted release airflow
Intermittent placement errors Electrical connection or internal valve instability
Increased missing-component defects Incomplete pickup or loss of vacuum
Abnormal air-leakage sound Damaged tubing, fitting, seal, or valve body
Different performance between heads Local vacuum circuit, filter, or ejector problem
Repeated machine stoppage Vacuum monitoring value not reaching the required level
Higher rejection rate Irregular pickup, transfer, or component release

Solution

Replacing a defective or contaminated ejector with the correctly matched AME05-E2-PSL-27W / KGS-M7171-A0X assembly can help restore stable vacuum generation and controlled component release.

A complete repair should include inspection of the entire local pneumatic circuit. Replacing only the ejector without checking filters, tubing, fittings, and supply-air quality may allow the same problem to return.

Recommended Troubleshooting Procedure
Step Recommended Action
1 Record the machine alarm and actual production symptom
2 Confirm which placement head or vacuum circuit is affected
3 Check supply-air pressure and air quality
4 Inspect the vacuum filter for contamination or blockage
5 Check tubing, fittings, seals, and connectors for leakage
6 Verify the electrical control signal and wiring condition
7 Compare the installed model with AME05-E2-PSL-27W
8 Confirm KGS-M7171-A0X and 949839601089 references
9 Replace the ejector using clean pneumatic practices
10 Test vacuum generation, pickup stability, and release timing
11 Run a low-speed placement test
12 Complete a normal-speed production trial
Benefits of Correct Replacement
  • Helps restore reliable nozzle suction.
  • Supports stable component pickup.
  • Improves component retention during head movement.
  • Supports fast and controlled component release.
  • Reduces repeated vacuum-related alarms.
  • Helps lower component-drop risk.
  • Supports consistent placement-cycle timing.
  • Reduces unnecessary production interruptions.
  • Simplifies preventive-maintenance planning.
  • Improves spare-parts identification and purchasing accuracy.
  • Supports fast emergency repair of SMT production equipment.
  • Helps maintenance teams avoid selecting visually similar but incompatible valves.

Specifications
Main Specifications
Specification Description
Brand KOGANEI
Model AME05-E2-PSL-27W
Equipment Part Number KGS-M7171-A0X
Cross-Reference 949839601089 / 9498 396 01089
Product Name Vacuum Ejector Solenoid Valve Assembly
Equipment Type SMT Pick-and-Place Machine
Primary Application YG100 Placement Equipment
Operating Principle Compressed-Air Vacuum Generation
Main Function Pickup Vacuum and Release Control
Working Medium Clean, Dry, Filtered Compressed Air
Installation Area Machine Pneumatic and Vacuum Circuit
Typical Controlled Device SMT Placement Nozzle
Product Condition Subject to Quotation and Stock Availability
Inspection Model, Appearance, Connector, Ports, and Function
Minimum Order Quantity One Piece, Subject to Availability
Packaging Individual Protective Export Packaging
Electrical Specification Confirm from Original Label
Port Specification Confirm from Original Part or Drawing
Mounting Specification Compare with Installed Component
Compatibility Confirm Before Purchase
Important Technical Notice

The complete suffix PSL-27W is part of the product identification. Similar AME05-series ejectors may have different connectors, cables, pneumatic interfaces, mounting directions, or internal configurations.

Do not select a replacement using only the general model “AME05.” For reliable compatibility confirmation, provide all available identification numbers and clear product photographs.

Model Confirmation Table
Item to Compare Confirmation Requirement
Manufacturer Model Must show AME05-E2-PSL-27W
Equipment Part Number Compare with KGS-M7171-A0X
Cross-Reference Compare with 949839601089
Electrical Connector Check shape, terminals, and locking method
Wiring Direction Compare cable outlet and installation clearance
Pneumatic Ports Check quantity, position, and connection direction
Fittings Confirm tubing size and fitting style
Mounting Holes Compare spacing and installation orientation
Overall Shape Compare body structure with the installed part
Machine Model Confirm YG100 model and equipment revision
Machine Serial Number Recommended for technical verification
Existing Part Photograph Required when the label is incomplete

Application

The KOGANEI AME05-E2-PSL-27W is designed for pneumatic vacuum-control duties in compatible SMT placement equipment.

SMT Component Pickup

The ejector creates suction at the placement nozzle so the machine can lift electronic components from tape feeders, stick feeders, trays, or other supply systems.

Component Transfer

After pickup, stable vacuum helps hold the component while the placement head moves toward the PCB. Reliable retention is especially important during rapid acceleration and deceleration.

Vision Alignment

Many placement machines inspect and align the component before mounting. Stable suction helps maintain the component’s position on the nozzle during recognition and correction.

Component Placement

When the nozzle reaches the programmed PCB position, the vacuum supply is stopped and the release function helps separate the component from the nozzle.

Preventive Maintenance

Factories can keep a verified ejector in spare-parts inventory to reduce downtime when an installed valve begins to respond slowly or produces unstable vacuum.

Machine Refurbishment

The product may be used during the overhaul or restoration of compatible placement equipment when the original pneumatic component is worn, contaminated, or damaged.

Typical Industry Applications
Industry Typical PCB Products
Consumer Electronics Appliance controllers, smart devices, and display boards
Automotive Electronics Sensors, lighting modules, and vehicle control boards
Industrial Automation Controllers, drives, power modules, and interface boards
Telecommunications Network equipment and wireless communication boards
Medical Electronics Monitoring and control assemblies
LED Manufacturing Lighting modules and display circuit boards
Power Electronics Power supplies, converters, and control modules
Contract Manufacturing High-mix and high-volume PCB assembly
Instrumentation Measurement and testing control boards
Electronics Repair SMT equipment maintenance and machine restoration
Suitable Purchasing Scenarios
  • Urgent replacement after a vacuum alarm.
  • Planned shutdown maintenance.
  • Spare-parts inventory for YG100 equipment.
  • Refurbishment of used SMT machines.
  • Repair of unstable component pickup.
  • Correction of delayed component release.
  • Replacement after contamination damage.
  • International sourcing for discontinued or difficult-to-find machine parts.

KOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0XKOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0XKOGANEI AME05-E2-PSL-27W Vacuum Ejector Solenoid Valve Assembly for YG100 SMT Placement Machine KGS-M7171-A0X
How It Works

The vacuum ejector uses compressed air to create suction without requiring a local electric vacuum pump at the nozzle circuit.

1. Control Signal Activation

The placement-machine controller sends an electrical signal when the nozzle reaches the component pickup position.

2. Compressed-Air Supply

The solenoid valve opens the pneumatic path, allowing clean compressed air to flow through the ejector body.

3. Vacuum Generation

Air passes through a restricted internal passage. The high-speed airflow creates a low-pressure area that generates vacuum at the connected suction port.

4. Component Pickup

The vacuum travels through the machine tubing and nozzle shaft. The placement nozzle contacts the electronic component and holds it securely.

5. Component Transfer

Vacuum is maintained while the placement head moves the component through recognition, correction, and positioning stages.

6. Vacuum Stop

At the mounting position, the machine stops the vacuum-generation command.

7. Controlled Release

The release or vacuum-breaking function removes residual suction and helps the component separate cleanly from the nozzle.

8. Cycle Reset

The pneumatic circuit returns to its initial condition, allowing the placement head to begin the next pickup cycle.

Operating Sequence
Production Stage Ejector Status Expected Result
Head approaches component Vacuum inactive Prevents premature suction
Nozzle contacts component Vacuum command activated Suction begins
Component lifts Vacuum maintained Component remains attached
Head moves to PCB Stable vacuum continues Prevents component dropping
Nozzle reaches placement point Vacuum command stops Suction is removed
Release command activates Residual vacuum is broken Component separates promptly
Head returns Circuit resets Ready for the next placement cycle

How To Choose
Confirm the Complete Product Model

The required model should be checked as:

AME05-E2-PSL-27W

A partial code may not identify the exact connector, wiring, mounting, or pneumatic configuration.

Confirm Every Part Number

Provide the following references when sending an inquiry:

  • KOGANEI model: AME05-E2-PSL-27W
  • Equipment part number: KGS-M7171-A0X
  • Cross-reference number: 949839601089
  • Alternative format: 9498 396 01089
Check the Machine Information

Provide the complete machine model and serial number. Similar machines or different production generations may use parts that appear similar but are not interchangeable.

Compare the Connector

The connector should be photographed clearly from the front, side, and cable direction. Check:

  • Connector shape.
  • Number of terminals.
  • Locking structure.
  • Cable length.
  • Cable outlet direction.
  • Wire arrangement.
Compare the Pneumatic Ports

Confirm:

  • Number of ports.
  • Port location.
  • Fitting direction.
  • Tubing outside diameter.
  • Supply-air connection.
  • Vacuum connection.
  • Exhaust arrangement.
  • Release-air connection, when applicable.
Compare the Mounting Structure

Check the mounting-hole position, bracket, body orientation, available clearance, and installation direction.

Select the Required Supply Condition

Availability may include different supply conditions. State your requirement clearly:

Supply Condition Recommended Use
Original New New installation or high-priority production equipment
Original Surplus Cost-controlled replacement when available
Original Refurbished Maintenance projects requiring tested original parts
Tested Original Used Emergency repair or budget-sensitive applications
Compatible Replacement Alternative sourcing after technical confirmation
Pre-Purchase Checklist
Required Information Why It Is Needed
Machine Model Confirms the equipment family
Machine Serial Number Helps identify production revision
Full Ejector Label Confirms the complete model
Part Number Prevents ordering a similar-looking component
Connector Photograph Confirms electrical compatibility
Port Photograph Confirms pneumatic compatibility
Installed Position Confirms orientation and mounting
Required Quantity Supports accurate stock checking
Required Condition Clarifies quotation options
Destination Country Supports shipping calculation
Required Delivery Date Helps evaluate available logistics
Failure Description Supports technical troubleshooting

Inspection and Packaging
Inspection Items
Inspection Item Inspection Purpose
Model Verification Confirms AME05-E2-PSL-27W
Part-Number Check Confirms KGS-M7171-A0X
Cross-Reference Check Confirms 949839601089
Appearance Inspection Checks for cracks, damage, and contamination
Connector Inspection Checks terminals and locking condition
Cable Inspection Checks insulation and cable integrity
Pneumatic-Port Inspection Checks cleanliness and physical condition
Valve Response Test Checks switching performance when applicable
Leakage Test Checks abnormal air loss
Vacuum Test Checks suction generation when applicable
Release Test Checks controlled vacuum release
Final Packaging Check Reduces damage during transportation
Export Packaging

Each component should be protected against:

  • Dust and moisture.
  • Connector deformation.
  • Cable crushing.
  • Port contamination.
  • Impact during transportation.
  • Vibration during international delivery.
  • Mixing with visually similar part numbers.

The product label should remain visible or be recorded on the external package for easy warehouse identification.


Installation Recommendations

Installation should be performed by trained SMT maintenance personnel.

  1. Stop the machine according to the approved shutdown procedure.
  2. Isolate the electrical supply.
  3. Release pneumatic pressure safely.
  4. Photograph the original installation.
  5. Mark the tubing and connector positions.
  6. Remove the existing ejector carefully.
  7. Keep all open pneumatic ports clean.
  8. Compare the replacement with the removed part.
  9. Install the replacement in the correct orientation.
  10. Reconnect the pneumatic tubing.
  11. Secure the electrical connector.
  12. Restore air pressure and check for leakage.
  13. Test vacuum generation manually.
  14. Verify pickup and component release.
  15. Run a low-speed trial before normal production.
Maintenance Precautions
  • Use clean, dry, filtered compressed air.
  • Replace contaminated filters before installing a new ejector.
  • Do not allow sealing material to enter the air passage.
  • Do not pull or carry the component by its cable.
  • Do not force an incompatible connector.
  • Do not change the tubing arrangement without documentation.
  • Do not energize the unit before confirming its electrical specification.
  • Investigate upstream contamination to prevent repeated failure.
  • Keep a verified spare part for critical production lines.
  • Record replacement dates for preventive-maintenance planning.

FAQ
Q1: Is AME05-E2-PSL-27W the same part as KGS-M7171-A0X?

AME05-E2-PSL-27W is the manufacturer model used to identify the ejector configuration, while KGS-M7171-A0X is the associated equipment part number. Both references should be provided for accurate quotation and compatibility confirmation.

Q2: Can this vacuum ejector be installed directly on every YG100 machine?

It is intended for compatible YG100 configurations, but machine revisions may differ. Buyers should confirm the complete label, machine serial number, connector, cable direction, pneumatic ports, fittings, and mounting structure before installation.

Q3: What problems can a defective vacuum ejector cause?

A defective ejector may cause weak nozzle suction, component pickup errors, dropped components, delayed release, missing-part alarms, unstable vacuum readings, abnormal air leakage, increased rejection, and repeated machine stoppages.

Q4: What information is needed for an accurate quotation?

Please provide AME05-E2-PSL-27W, KGS-M7171-A0X, 949839601089, the machine model, serial number, required quantity, product condition, destination country, and clear photographs of the label, connector, ports, and installed position.

Q5: Should the filter and tubing be checked before replacing the ejector?

Yes. A blocked filter, leaking tube, damaged fitting, unstable air pressure, or wiring problem may produce symptoms similar to ejector failure. Inspect the complete pneumatic circuit before and after replacement.


Contact Us

For fast model verification and an accurate quotation, please send the following information:

Inquiry Item Required Details
Product Model AME05-E2-PSL-27W
Equipment Part Number KGS-M7171-A0X
Cross-Reference 949839601089
Machine Model YG100 or applicable equipment
Machine Serial Number Recommended
Required Quantity Exact number of pieces
Required Condition Original new, refurbished, used, or compatible
Product Photographs Label, connector, ports, and mounting position
Delivery Country Required for freight calculation
Required Date Expected delivery schedule
Failure Description Optional but useful for technical checking

Our sales and technical team can assist with model verification, stock confirmation, product-condition selection, export packaging, delivery options, and related SMT pneumatic spare parts.

Send the complete part number and clear photographs with your inquiry to receive a faster and more accurate quotation.

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